巴西专利BR112012018794B1 machining tool

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专利摘要:
MECHANIZATION TOOL. The present invention relates to a mechanization tool (14) for mechanization by chipping materials, especially for wood or woody materials, metals, synthetic materials and / or composite materials. The mechanization tool is designed to be driven by rotation, around an axis of rotation (1) and comprises at least one row (17,18,19), placed towards the periphery of cutting blades (2,2 " ) individual with cutting edges (3.3 ") that overlap, at least partially. The cutting edges (3.3 ") have an angle of attack and are located at an axial angle (Y), in relation to the axis of rotation (1). The axial angle (lambda) is located in a range of 55 ° including (minor) 90 ° The angle of attack is (major) 55 °.
公开号:BR112012018794B1
申请号:R112012018794-5
申请日:2011-01-26
公开日:2020-11-10
发明作者:Martin Dressler
申请人:Ledermann Gmbh & Co. Kg；
IPC主号:

专利说明:

[001] The present invention relates to a machining tool, for machining by chipping materials, especially for wood or woody materials, metals, synthetic materials and / or composite materials, of the kind indicated in the generic concept of claim 1.
[002] When machining by chipping materials, a smooth surface without finishing operations is desired, for which the cutting geometry of the machining tool must be optimized. Especially in the case of machining wood or woody materials, however, several disadvantageous effects can be observed, which impair the quality of the mechanized surface. When starting wood chips, for example, the so-called pre-crack appears. When removing a chip in the direction of the wood fibers, the blade precedes a crack called pre-crack. This actually facilitates machining and prolongs the blade's life, but also leads to an undesirably rough surface. In addition, there may be a recomposition of the fibers of the piece after separation.
[003] In order, in spite of these effects, to obtain a surface as smooth as possible and without finishing operations, the cutting edge of the tool must present a reduced rounding of the cutting edge and a small angle of attack. In particular, the angle of attack, however, is subject to the limitation that a certain value cannot be exceeded by default, with different cutting materials. With a very low angle of attack, the cutting edge becomes dull at the beginning of the machining, with an increase in the cutting edge rounding and / or notches in the cutting edge, with the consequence that the cut quality is not achieved needed.
[004] Another influencing factor is the material to be mechanized. Thus, for example, in the case of the Meranti wood variety, used especially for window frames, there is a wear of the blade that reaches approximately fifty times more, compared to the wear of the blade in the removal of pine wood chips.
[005] Therefore, in order to use, on the one hand for reasons of wear, an angle of attack not too low and, for reasons of high surface quality, an angle of attack not too large, high-speed steel with angles of attack between 30 ° and 45 ° and hard metals with angles of attack between 40 ° and 55 °. Harder cutting materials, with greater angles of attack, cannot be used.
[006] Another influencing factor to influence the result of the chip start is the axial angle, in which the cutting edge is located in relation to the axis of rotation or its direction of rotation. According to the state of the art, it is seen here as a problem that, through the oblique position of the blades, reaction forces arise, not only in the direction of the rotation movement, but also perpendicularly to this, in an axial direction. In order to solve this problem, WO 2008/113314 A1 describes a cylindrical cutter, in which the carbide inserts are oriented by sections with a different axial angle, in such a way that the axial forces that appear in the different sections during the milling process, cancel each other out, at least approximately. The problem of blade wear and surface quality, however, is not thus eliminated, so blades with normal angles of attack must be used, within the limits described above. A machining tool according to the generic concept of claim 1 is known from US 5947649.
[007] The invention has the objective of perfecting a machining tool of the kind mentioned, in such a way that, despite obtaining an improved result on the surface, reduced wear occurs.
[008] This objective is solved through a machining tool with the characteristics of claim 1.
[009] According to the invention, it is proposed that the axial angles of the individual blades are in a range of 55 ° even at <90 ° and because the angles of attack of these blades are> 55 ° and, advantageously, fall within a range of 55 ° to 80 ° inclusive. Preferably, the axial angles are in a range of 60 ° to 80 ° inclusive and, in particular, are approximately 70 °.
[0010] Through the arrangement according to the invention, it is possible that the cutting edges, due to their large axial angles, affect the workpiece not perpendicularly, but rather in a rough cut. In this way, there is no longer any milling in the classic direction, but rather a roughing of the workpiece, with a directional component that is predominantly perpendicular to the direction of rotation. Despite the oversized angle of attack, compared to normal angles of attack for machining purposes, in the said roughing cutting plane the effective angle of attack, the effective incident angle and the effective cutting angle, consisting of the two angles previously mentioned, are clearly smaller. In this way, pre-cracking is reduced to a minimum. The recomposition of the fibers of the piece after separation is avoided, so that smooth surfaces without finishing operations are obtained when chipping. In addition, a lower cutting energy is required, which is also an advantage for materials other than wood. For the cutting edge wear, however, the effective angle of attack mentioned above, measured in the direction of the rotation movement, is not decisive, but rather the effective angle of attack, measured in the cross section of the blade. Since this is correspondingly large, the cutting edge remains permanently sharp. The dullness of the cutting edge and the tendency for notches to form on the cutting edge are reduced to a minimum, which is why an increase in the tool tool life is achieved, with an improved result of the chip starting process in the surface.
[0011] In a preferred embodiment, the blades are made as peripheral blades, with a direction of rotation movement, the respective axial angles being measured in a plane, which is covered by the direction of rotation movement and an axial direction, which is located parallel to the axis of rotation and the axial angles being formed between the cutting edge and the axial direction. With peripheral blades placed in this way, circular sawing tools, disc cutters, profile cutters and contour cutters or end cutters, as well as planer tools, can be made.
[0012] In preferred improvement, the blades made as peripheral blades are located in groups, with movement in the opposite direction, in axial angles with opposite sign and, in particular, with the same value. The components of axial forces that appear on the individual blades, when the chip starts, cancel out in this way, at least approximately. In this way, reaction forces on the tool and even the workpiece are minimized or eliminated.
[0013] In particular, the blades made as peripheral blades are located in pairs, with movement in the opposite direction. It should be noted, in particular, that tools with axial angles when machining materials in a flat shape, through axial elevation of the insert, are clearly noisier than tools without axial angles. In the above-mentioned configuration according to the invention, the blades, placed directly in front of each other in mirror symmetry, rise due to axial cutting forces, in a very narrow space, which is why the machining tool emits less noise.
[0014] When machining materials, with large axial angles, it must be taken into account that the blades on the edges of the material must always be directed against the material. In particular, if the blade is directed away from the material, there is a marked increase in the risk of cracks at the edge of the material. So that, for each width of the workpiece, a zone of the machining tool can simply be found in which the blades are placed at an angle in the direction of the workpiece, on both edges of the workpiece, in a preferred improvement of the invention, the individual groups of blades and blades moving in the opposite direction have a different color marking, respectively. This facilitates a relative positioning between the machining tool and the workpiece, in such a way that, on both edges of the workpiece, respectively, blades inclined in the direction of the workpiece are used.
[0015] In an advantageous variant of the invention, the blades made as peripheral blades are located with movement in the same direction or predominantly in the same direction, at axial angles with the same sign and, in particular, with the same value. This can be convenient, for example, when, due to the axial reaction forces, a tightening of the workpiece on a support is desired. In the case of woody materials coated on both sides, for example, it is convenient to arrange the blades on both sides against the lining material. In order to be able to mechanize different plate thicknesses, such tools are normally made with few blades, starting from a reference surface on the machine, in one direction and the remaining tool blades in the other direction. Depending on the thickness of the mechanized plate, more or less of the remaining blades may be involved, which leads to the desired axial compression.
[0016] In the case of peripheral blades, the distortion of the contour, which results through the large axial angle of the cutting edges, in relation to the desired machining contour, through a correspondingly adapted cutting edge contour must be corrected. The cutting edges of the blades made as peripheral blades are therefore advantageously profiled or rectified convex, in such a way that, along their total length, they run over a common orbit profile and, in particular, over a orbit cylinder or common orbit cone, and the orbit profile corresponds to the intended milling profile. This results in an exact cylindrical or conical milled contour or other desired configuration or the correspondingly milled profile. In the case of a contour that differs from the cylindrical or conical shape, the trajectory of the peripheral blades must be corrected, in an analogous manner.
[0017] In a convenient variant, the blades are made with their cutting edges as front blades, with a direction of rotation movement, the respective axial angles being measured in a plane covered by the direction of rotation movement and a radial direction , which is located perpendicular to the axis of rotation, and the axial angles are formed between the cutting edge and the radial direction. In this way, drilling tools and top tools can be made, on the front side of which a chip start can be made, in accordance with the invention.
[0018] In a preferred embodiment, the blades have areas of flat cuts. In this way, blades and especially hard cutting inserts can be easily produced and sharpened. Alternatively, it may be convenient for the blade to have a profiled and especially concave concave cutting area. The profiling then extends to such extent over the cutting area that the corresponding cutting edge is also covered by the profiling and thus no longer has a straight line. The axial angle along the entire cutting edge is no longer constant, but varies from point to point, although the large average axial angle is maintained within the scope of the invention. Due to the locally variable axial angle, the cutting behavior can be positively influenced.
[0019] In an advantageous form of execution, the blades have frontal areas located transversely to the direction of the rotation movement, with the frontal area from the blade edge being profiled extending inwardly in the radial direction. With this, it is taken into account the fact that the blades, due to the great axial angle according to the invention, fall on the workpiece with its frontal areas located ahead in the direction of the rotation movement. Together with a positive free angle, this leads to a high demand for the advanced blade corner. By profiling according to the invention, this request can be minimized and blade breaks are prevented.
[0020] In another convenient execution, the frontal area is so profiled and especially concave concave, that it is bordered to the cutting area at an edge angle, which is less than 90 °. As a result, the front frontal area is less obtuse on the workpiece. As a result of the sharp edge angle, the blade penetrates the area of the frontal area more easily in the material to be worked, with which the cutting forces are smaller and, thanks to the lower cutting forces, this also contributes to the relief of the material blade or blade insert material and the associated cutting edge. The rear front area can also be profiled, with the corresponding cutting edge also relieved.
[0021] In a convenient variant, the frontal area is profiled in such a way that by means of a convex rounding or chamfering limited with the cutting area. Thus, the angles within the blade in the region of incidence on the workpiece are more obtuse, with the result that the blade material tends less to break. In combination with a positive free angle, this also leads to the contour edge being rounded or radially displaced inward and thus relieved.
[0022] It may be convenient to perform the geometry of the blades according to the invention in a single piece, on the machining tool. In advantageous improvement, the machining tool comprises a base body and blades made separately from it, as cutting inserts, of a high hardness cutting material, in particular carbide, cutting ceramics, monocrystalline diamond, PCD (polycrystalline diamond ) or CVD (Chemical Vapor Deposition = chemical precipitation of gas phase, especially for the diamond coating), which can only be produced in a flat form. In this way it is possible to further extend the life of the machining tool, in connection with the wide angles of attack of these cutting materials, and, nevertheless, achieve a top quality surface quality, due to the reduced angle of attack or angle of effective cutting.
[0023] Preferably, the machining tool consists of at least one, preferably several individual tools, mounted on an axis. In this way, it is possible to adjust, in a modular way, different total milled contours, as needed. In this case, individual tools with different axial angles can also be combined to adjust or eliminate axial reaction forces or to obtain a specific cutting result locally.
[0024] Some examples of carrying out the invention are described in detail below, based on the drawing. Show:
[0025] figure 1 in a perspective view, a first example of realization of the machining tool according to the invention, with peripheral blades oriented in the same direction, as well as with frontal blades, in an arrangement with axial angles according to invention;
[0026] figure 2 is a peripheral view of the arrangement according to figure 1, with details for the orientation of the axial angles of the peripheral blades;
[0027] figure 3 a schematic top view of a peripheral blade according to figures 1 and 2, with indications for different cross sections represented in figures 4 and 5;
[0028] figure 4 a representation of the cross section of the blade according to figure 3, in a cross section located perpendicular to the longitudinal axis of the blade, along line IV-IV according to figure 3;
[0029] figure 5 a representation of the cross section of the blade according to figure 3, in a cross section located parallel to the direction of the rotation movement, along the line V-V of cut according to figure 3;
[0030] figure 6 a variant of the machining tool according to figures 1 and 2, with blades located in pairs, with movement in the opposite direction;
[0031] figure 7 is another example of carrying out the invention, in the form of a planer tool, with groups of blades optionally marked with colors;
[0032] figure 8 is another example of carrying out the invention, with a complete tool consisting of individual tools.
[0033] figure 9 in a peripheral view, another machining tool executed according to the invention with profiled peripheral blades;
[0034] figure 10 in an enlarged view a single peripheral blade of the machining tool according to figure 9 with details of its profile;
[0035] figure 11 in a schematic representation in perspective a blade with rounded profile front area;
[0036] figure 12 a rotated view of the blade according to figure 11 with an opposed peripheral area, profiled by means of a chamfer;
[0037] figure 13 in a frontal view the blade according to figures 11 and 12 with details of the cutting edges radially displaced inward due to the profiling;
[0038] figure 14 in perspective view a variant of the blade according to figures 11 to 13 with profiles executed only in the immediate vicinity of the blade.
[0039] Figure 1 shows, in perspective view, a first example of the realization of a machining tool 14 carried out according to the invention, for machining by chip removal of materials, especially for wood or woody materials, such as coated or uncoated chipboard boards, hard fiber boards or the like. The machining tool 14 can, however, also be suitable for other materials, such as fibrous composite materials, metals or the like. The machining tool 14 is configured as a disk cutter and is intended for mounting on a tool shank, not shown. In operation, the machining tool 14 is driven in rotation, about an axis 1 of rotation, which is located perpendicular to the plane of the disk.
[0040] The machining tool 14 comprises a base body 10, in the form of a disk, with blades 2, 2 ", which, in turn, have cutting edges 3, 3", respectively. The blades 2, 2 "can be made in a single piece with the base body 10 and, in the example shown, are made as cutting inserts 11, separately from the base body 10. The base body is made of steel tools, while cutting inserts 11 are made of a high hardness cutting material, such as carbide, cutting ceramic, monocrystalline diamond, PKS or CVD. Cutting inserts 11 can be firmly attached to the base body 10, for example, through weak welding, gluing, welding or the like. Alternatively, a removable fixation may be convenient, in which the cutting inserts 11 can be fixed, for example, on a support and, in this case, are kept in the body base 10 bolted, glued or in positive union. The blades 2, 2 "are previously fixed to the base body 10, in its three-dimensional orientation. But it may also be convenient to configure the three-dimensional orientation of the blades 2, 2 "so that it can be adjusted, relative to the base body 10.
[0041] The base body 10 is made cylindrical, essentially, with a plurality of blades 2 with cutting edges 3 located on its peripheral cylindrical surface, with blades 2 being made as peripheral blades. Blades 2 are located in at least one, preferably in at least two, here in seven rows 17, 18 (figure 2), located in the direction of the periphery, with these rows 17, 18 or individual groups overlapping each other itself in the axial direction 5 (figure 2), in order to obtain a uniform result of the chip start. In addition, in the area of a front surface of the base body 10, a row 19 (figure 2) of blades 2 "with cutting edges 3" is located, which are formed as front blades. The individual blades 2 "made as front blades are located in a radial direction 7, in relation to the axis 1 of rotation. As a result of the rotation movement of the machining tool 14, around the axis 1 of rotation, the blades 2" Individuals perform a circular motion, perpendicular to the radial direction 7 and axis 1 of rotation, in a direction 6 of rotation movement. The direction of rotation 6 and the radial direction 7 cover a plane that is perpendicular to the axis 1 of rotation. The cutting edges 3 "of the blades 2" made as frontal blades are in this plane and are located at an axial angle A2, measured in this plane with respect to the radial direction.
[0042] Figure 2 shows a peripheral view of the arrangement according to figure 1, with other details for its geometric configuration. The blades 2 made as peripheral blades, as a result of the rotation movement, perform a circular movement around the axis 1 of rotation, with a direction 4 of rotation movement. In addition, through the blades 2 made as peripheral blades, an axial direction 5 runs, which is located parallel to the axis 1 of rotation. Through the direction 4 of rotational movement and the direction 5 axial, a plane is covered, within which the cutting edges 3 of the blades 2, made as peripheral blades, measured at an axial angle ái in relation to the axial direction 5 are located.
[0043] The axial angles Ài, À2 according to figures 1 and 2 are in a range of 55 ° inclusive to <90 °, preferably in a range of 60 ° inclusive to 80 ° inclusive and make up, in the example shown, respectively, approximately 70 °. All the blades 2 made as peripheral blades are located with movement in the same direction, at axial Ài angles with the same sign and the same value. For certain machining operations it may also be convenient that, in fact, the sign of the axial Ai angles is the same, but not its value, as it can be significant, for example, in the case of non-homogeneous materials, such as fiber composite materials .
[0044] The machining tool 14 shown is configured as a profile cutter for a cylindrical milled profile. Since the cutting edges 3 of the blades 2 made as peripheral blades, due to their large axial angle Ãi, extend through a significant peripheral section, they are made convex, in such a way that, along their total length, they run on a common orbit cylinder. The convex embodiment in the above-mentioned cutting edges 3 can be recognized corresponding to the representation according to figure 2.
[0045] In place of the shown cylindrical contour, a divergent contour, for example, arcuate or conical, may also be convenient, and a path of the cutting edges 3 adapted in a similar manner should be chosen. Here, the axial angle Î ± is similarly determined.
[0046] Figure 3 shows a schematic top view of a blade 2 performed as a peripheral blade, according to figures 1 and 2, with the respective direction 4 of rotation movement. Through the blade 2 two cutting lines are located, namely, the line IV-IV of cut, perpendicular to the longitudinal axis of the blade 2, as well as the line V-V, parallel to the direction 4 of rotation movement.
[0047] Figure 4 shows a schematic representation in cross section of the blade 2 according to figure 3, along the line IV-IV of cut shown there. Therefore, blade 2 has, as an example, a trapezoidal cross section, with an angle β of attack carried out at the cutting edge 3, the angle β of attack being included in a cutting surface 12 and a free surface 13 of the blade 2. The angle β of attack is also completed by an angle α of incidence and an angle y of chip output, for a total of 90 °. The angle of attack β is, according to the invention,> 55 ° and is located, in particular, in a range of 55 ° to 80 ° inclusive, preferably in a range of 60 ° to 75 ° including and makes here, for example, 70 °, while for angle α of incidence and angle y of chip exit are provided here, by way of example, respectively, 10 °.
[0048] Since the blades 2 corresponding to the representation of figures 1 to 3, due to their rotation movement and their axial angle Ái with their cutting edges 3, do not affect perpendicularly to the cutting edge 3, therefore, do not focus on the workpiece along the IV-LV line of cut, according to figure 3, but instead move in the direction of rotation movement 4, relative to the workpiece, for the cut relations in the blade 2, use the geometric relations along the VV line of cut, as shown in the cross-sectional representation according to figure 5. As the cutting edge 3 is located at the angle i axial in relation to direction 5 axial (figure 2), the cutting line VV is also located at this angle i axial to the cutting line IV-IV. Corresponding to the representation in accordance with figure 5, this results, compared to the cross section according to figure 4, a reduced angle βeff of effective or effective attack, as well as an aefr angle of effective or effective incidence, also reduced, which add to a reduced cutting angle, in relation to the cross section according to figure 4. At the same time, the effective or effective chip exit angle Yeff becomes larger, compared to the cross section according to figure 4. By reciprocal adaptation of the effective attack angle β, according to figure 4 and the axial Ài angle, according to figures 2 and 3, this way the effective attack angle βθff, for a good cutting result , can be reduced by 20 °, for example, in relation to the effective attack angle β or even lowered to the value of 30 ° to 55 °, considered as necessary according to the state of the art.
[0049] For wear resistance of the cutting edge 3, however, the effective βeff angle of attack according to figure 5 is not decisive, but rather the effective β angle of attack, according to figure 4. A since this, with the dimensional indications mentioned above, is very high compared to the state of the art, notches in the blades 2 are reliably avoided, as well as dullness of the cutting edges or other manifestations of wear, a fact for which a top quality result can be achieved in chip trimming, with a smooth surface, through an extended service life.
[0050] Similarly, the same also applies to the blades 2 ', described later in the context of figures 6 and 7, with their 3' cutting edges and respective axial Ai 'angles, as well as to the blades 2 "made as frontal blades, with 3 "cutting edges and the respective axial À2 angles, according to figures 1 and 2.
[0051] In the example according to figures 1 and 2, the blades 2 made as peripheral blades have, respectively, the axial angle Ái oriented in the same direction, which is why axial reaction forces appear, acting on the tool. machining 14 and even on the workpiece, in the 5 axial direction (figure 2). This can be intended or convenient, for example, for compressing the workpiece against a stop. As long as such axial forces are undesirable or at least have to be reduced, an embodiment of the invention can be used, as shown, for example, in the perspective view according to figure 6. Here the blades 2, 2 'made as peripheral blades are located in groups or in rows 17, 18, with movement in the opposite direction, in respective axial Ai, Ài' angles, with opposite signs, however, with the same value. Taken as a whole, is the same number of blades 2 with a positive axial angle Ái and blades 2 'with an angle A negative axial, so that the axial forces that arise during the chip removal operation cancel each other out or compensate each other, at least approximately. If necessary, however, a provision may also be convenient in which the values of the angles Ai, A axial axes of different sign differ from one another and also vary, eventually, within a group with axial angles with the same sign. This variation in the values of the axial angles can be configured so that the average axial force of a group of blades 2 cancel each other out with the average axial force of a group of blades 2 '. Similarly, the same also applies to an arrangement with a different number of blades 2 and blades 2 ', with movement in the opposite direction to those. But, of course, it may also be convenient to have such an arrangement that any compensation of axial forces does not occur or occurs only partially, so that during operation a resulting axial force in value and direction according to need arises.
[0052] It may be convenient to provide groups of blades 2, 2 'with axial Ai, Ài' angles moving in the opposite direction, in such a way that they are gathered in groups close to each other, one or more blades 2 with an axial angle Ái and one or more blades 2 'with angles A associated axial axes, with movement in the opposite direction. In the example according to figure 6, however, all the blades 2, 2 'made as peripheral blades are located in pairs, with movement in the opposite direction, so that, in relation to the axial direction, close to each blade 2 with the positive axial angle Ái is located directly adjacent a blade 2 'with the axial angle Ai' associated with movement in the opposite or negative direction. The arrangement is, in this case, chosen in such a way that the two cutting edges 3, 3 'of such a pair of blades 2, 2' open in a V shape, in the direction 4 of rotation. But an inverse arrangement may also be convenient, in which the cutting edges 3, 3 'converge with each other in the form of an arrow, in the direction 4 of rotation.
[0053] The disk-shaped machining tools 14, made as end mills, according to figures 1, 2 and 6, can be activated as an individual tool 15 or in any number, through threading in a common shank or be grouped together on a common drive shaft, mandrel, tree or axis 16, to form a composite tool, as shown, as an example and schematically, in figure 8. For the production of a specific cutter contour, you can in this case it is convenient that individual tools 15 are used here, with the same or different cutter contour. The individual tools 15 can be grouped together to form the desired total contour, from which the entire machining tool 14 according to the invention can then be formed and from which the desired total cutter contour results. In this case, individual tools 15 can even be combined with angles Ai, A axial forces (figures 1, 2), to adjust or eliminate axial reaction forces or to obtain a specific cutting result locally. As a whole, any machining tools 14 according to the invention can be made, for example, in the form of a circular sawing tool, a bending tool, a profile cutter or, in the context of 2 "blades carried out as front blades, according to figure 1, as front cutters or drills.
[0054] Figure 7 also shows a variant of the arrangement according to figure 6, in which the machining tool 14 is configured as a planer tool and, in this case, is formed through axial extension of the arrangement according to the figure 6. For the arrangement of the blades 2, 2 ', the same applies as in the case of the machining tool 14 according to figure 6, and only in the 5 axial direction, due to the greater longitudinal elongation of the machining tool 14, measured in this direction, a greater number of blades 2, 2 'is envisaged. With a machining tool 14 of this type, exact positioning with respect to the workpiece can be important, such that, in the machining operation, the blades 2, 2 'facing each other or oriented in the direction of the workpiece , come into contact with the edges of the workpiece, to avoid disintegrating the edges. In order to facilitate the aforementioned relative axial orientation for the operator, the individual groups of blades 2 and groups of blades 2 'with movement in the opposite direction optionally present different markings 8, 9 in color, which are visible not only in immobilization, but also in rotation operation of the machining tool 14. In rotation operation, the colored markings 8, 9 produce colored peripheral circles, visually recognizable, on the basis of which the relative axial orientation of the machining tool 14 can be checked and of the workpiece.
[0055] In all the execution examples described above, the cutting areas 12 of the blades 2 or of the blade inserts 11 are executed flat. This has the consequence of the fact that the cutting edges 3 of the peripheral blades present in a radial view parallel to the plane of the cutting area 12 a straight course, although in the view according to figure 2 in correspondence to the peripheral contour of the cutting tool. machining 14 are grinded round. The blades 2 "according to figure 1, executed as frontal blades, also have cutting areas 13 flat and thus cutting edges 3" in a straight line.
[0056] But within the scope of the invention it may also be convenient for the blades 2 to have a profiled cutting area 12, preferably domed and particularly concave domed, as described in more detail below.
[0057] Figure 9 shows in a peripheral view another machining tool 14 executed according to the invention, which in the example shown is executed as a cylindrical milling machine with blades 2 arranged in the peripheral area. The cutting edges 3 of the blades 2 are at an axial angle À1 to the axis of rotation 1 or 90 ° - À1 to the direction of rotation movement 6. The axial angle À1 matters in the execution example shown in about 70 °, but can also be located in the angular bands previously described. In addition, the blades 2 are arranged in groups with the same amount, but with a different sign of the axial angle À1.
[0058] Figure 10 shows, in an enlarged view, a single blade 2 of the machining tool 14 according to figure 9, according to which a blade insert 11 with the cutting edge 3 executed there is fixed on the rear side in a base body 10 and facing a cutting compartment 30 with its cutting area 12 opposite, on the front side. The cutting edge 3 extends from a front cutting edge 25 with respect to the direction of rotation movement 6 to a rear cutting edge 26 and by its trace from the front cutting edge 25 to the rear cutting edge 26 an angle axial À1 average with the measurement previously described or in the angular range previously described.
[0059] Diverging from the examples of execution according to figures 1 to 8, this layout is not, however, exclusively in a straight line. On the contrary, the blade 2 has a profiled cutting area 12. For this purpose, the cutting area 12 is provided, for example, along a cylindrical contour 28 of a concave concave recess, which in the example shown is arranged in the middle region between the two cutting edges 25, 26 and does not extend across the length of the cutting area 12 measured towards the cutting edge 3. Outside the concave profiling and contiguous to both cutting edges 25, 26, the cutting area 12 is flat, so that in this region the cutting edge section 3 extends in a straight line in the view of the radial top shown parallel to the plane of the cutting area 12. Intermediate, the cutting edge 3 presents in the same view and due to the concave cylindrical contour 28, a curved outline in the form of a segment of circle. From this it follows, in correspondence to the representation according to figure 10, that any point 29 on the cutting edge 3 is located within the contour 28 at an axial angle À1 "towards the axis of rotation 1, which diverges in its value slightly from the angle axial average À1, despite being within the limits described above. Within the profile contour 28, the cutting edge 3 therefore presents at any point 29 an axial angle À1 "diverging from the other points. In place of the concave cylindrical contour 28 shown, a convex or any other geometric shape can also be selected. In addition, the contour 28 of the cutting area 12, even if modified, can extend the entire length of the cutting edge 3.
[0060] In addition, the blade 2 can also be profiled in the region of its cutting edges 25, 26. From the top view according to figure 10 it can be seen that the blade 2 has frontal areas 20, 21 located essentially perpendicular to the cutting area 12, which due to the large axial angle À1 is located transversely to the right of rotation movement 6 at 90 ° angle. During the chip removal operation, the blade 2 affects not only its cutting edge 3 and the cutting area 12 contiguous there, but also the front area 20 forward or in the forward direction of rotation 6 on the workpiece to be worked on. To improve the cutting behavior and to relieve the advanced cutting edge 25 in the direction of rotation 6, the blade 2 or cutting insert 11 is profiled in the region of the front front area 20. In the execution example shown, the cutting insert 11 in the frontal area 20 is concave concave in the view of the radial top shown in such a way that the frontal area 20 is bordered at an edge angle δ to the cutting area 12, being that the edge angle õ <90 °. This prevents the blade 2 or cutting insert 11 in the region of its advanced cutting edge 25 from falling at an obtuse angle on the workpiece. For the execution of the edge angle δ through the concave front area 20 extending concave, a cylindrical contour 27 is indicated in the execution example shown, dashed. But a divergent outline can also be convenient.
[0061] In addition, the blade 2 or the cutting insert 11 can optionally be profiled also in the region of its front area 21, recessed, contiguous to the rear cutting edge 26, for which in the example shown there is a rounding 22 convex shown in detail in figures 11 and 14. Here too, a contour contour of the profiling in the front area 21 may be convenient.
[0062] Figure 11 shows in schematic representation in perspective a blade 2 with more details for its contoured configuration in relation to the direction of rotation 6 and the radial direction 7. Advanced in the direction of rotation 6 the blade 2 has a cutting area 12 as well as in the radial direction 7 pointing out a free area 13, with the free area 13 forming a positive α free angle comparable to the representation according to fig. 4. Transverse or perpendicular to the cutting area 12 and the free area 13 is located the front area 20 and in contrast to the front area 21 shown in figure 12. The front areas 20, 21 are profiled from the cutting edge 3 executed between the cutting area 12 and the free area 13 against the radial direction 7, therefore extending radially inward. In the execution example according to figure 11, this profiling is so selected that the front area 20 is contiguous to the cutting area 12 by means of a convex rounding 22.
[0063] Figure 12 shows the section 2 according to figure 11 in a position so rotated that beside the cutting area 12 and the free area 13 the front area 21 can also be seen opposite the front area 20 (figure 11 ). The front area 21 is then profiled in such a way that by means of a chamfer 22 extending radially into the cutting edge 3 it is bordering the cutting area 12.
[0064] Figure 13 shows a front view of blade 2 according to figures 11 and 12. From the combined view of figures 11, 12 and 13 it results that, due to the convex rounding 22 and / or the chamfer 23 in combination with the free angle α (figure 11) positive a radial displacement of the cutting edges 25, 26 is established. The cutting edge 25 contiguous to the front area 20 and the cutting edge 26 contiguous to the front area 21 are radially displaced inward against the radial direction 7 with respect to the cutting edge 3 and, thus, when the impact on the part to be worked is relieved only from the large axial angle À1 (figure 10).
[0065] In the execution example according to figures 11 to 13, the profiling of the frontal areas 20, 21 extends in the radial direction 7 throughout the height of the blade 2. Alternatively, it can be conveniently an execution according to figure 14, by which the convex rounding 22 or the chamfer 23 are carried out only in an outer region with respect to the radial direction 7, directly contiguous to the cutting edge 3. The same is valid, correspondingly, also for the concave profile or concave concave cutting area according to figure 10.
[0066] The convex rounding 22 in the front area 22 and the chamfer 23 in the front area 21 represent only one of several possibilities. Each frontal area 20, 21 can optionally have one of the aforementioned profiles including the concave concave construction according to figure 10 or also with another form of profiling. In addition, it may be convenient to provide only one of both front areas 20, 21 and especially the front area 20 ahead of a corresponding profiling.
[0067] The profiling of the cutting area 12 and the front areas 20, 21 is shown according to figures 9 to 14 as an example for blades 2 executed as peripheral blades, but it can also, in a similar way, be performed on blades 2 "executed as frontal blades according to figures 1 and 2. Insofar as not expressly indicated in a divergent manner, the execution examples according to figures 9 to 14 coincide in the other characteristics and references among themselves as well as the execution examples according to figures 1 to 8.

权利要求:
Claims (12)
[0001]
1. Machining tool (14) provided for the drive by rotation, around an axis of rotation (1), which comprises a base body (10) and at least one row (17, 18, 19), placed in the peripheral direction, of individual blades (2, 2 ', 2 ") of high hardness cutting material, configured as flat cutting inserts (10) separate from the base body (10), with cutting edges (3, 3 ', 3 "), which overlap, at least partially, with the cutting edges (3, 3', 3") having an angle of attack (β) and located at an axial angle (Ai, À /, Ài ", À2,), in relation to the axis of rotation (1), characterized by the axial angle (Ai, Ai ', Ài", À2,) being in a 55 ° range <(Ai, Ai', Ài ", À2,) <90 ° and because the angle of attack (β) is> 55 °.
[0002]
2. Machining tool according to claim 1, characterized in that the angle (β) of attack is in a range of 55 ° to 80 ° inclusive.
[0003]
3. Machining tool according to claim 1 or 2, characterized in that the axial angle (Ai, Ai ', Ài ", À2,) is in a range from 60 ° to 80 ° inclusive and, in particular, approximately 70 °.
[0004]
Machining tool according to any one of claims 1 to 3, characterized in that the blades (2, 2 ') with their cutting edges (3, 3') are made as peripheral blades, with a direction of movement of rotation (4), the respective axial angles (Ai, A , Ài ") measured in a plane covered by the direction of rotation movement (4) and an axial direction (5), located parallel to the axis of rotation (1) and the axial angles (Ai, Ai ', Ài ") being formed between the cutting edge (3, 3') and the axial direction (5).
[0005]
5. Machining tool according to claim 4, characterized in that the blades (2, 2 ') made as peripheral blades are located in groups, with movement in the opposite direction, in axial angles (Ai, Ài') with opposite sign and , in particular, with the same value.
[0006]
6. Machining tool according to claim 5, characterized in that the blades (2, 2 ') made as peripheral blades are located in pairs, with movement in the opposite direction.
[0007]
7. Machining tool according to claim 5 or 6, characterized in that the individual groups of blades (2) and blades (2 ') with opposite movement have a different color marking (8, 9), respectively .
[0008]
8. Machining tool according to claim 4, characterized in that the blades (2) made as peripheral blades are located with movement in the same direction or predominantly in the same direction, in axial angles (Ài) with the same sign and, in particular , with the same value.
[0009]
Machining tool according to any one of claims 1 to 8, characterized in that the cutting edges (3, 3 ') of the blades (2, 2') made as peripheral blades are profiled convex, in such a way that, when along their total length, they run on a common orbit profile and, in particular, on a common orbit cylinder.
[0010]
Machining tool according to any one of claims 1 to 9, characterized in that the blades (2 ") are made with their cutting edges (3") as frontal blades, with a direction of rotation (6) , the respective axial angles (À2) being measured in a plane covered by the direction of rotation movement (6) and a radial direction (7) located perpendicular to the axis of rotation (1), with the axial angles (À2) being formed between the cutting edge (3 ") and radial direction (7).
[0011]
11. Machining tool according to any one of claims 1 to 10, characterized in that the cutting inserts (11) are made of carbide, cutting ceramics, monocrystalline diamond, PCD or CVD.
[0012]
Machining tool according to any one of claims 1 to 11, characterized in that the machining tool (14) consists of at least one, preferably several individual tools, mounted on an axis (16).

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同族专利:

公开号 | 公开日

AT548147T|2012-03-15|

ES2384026T3|2012-06-28|

EP2353758B1|2012-03-07|

EP2353758B2|2019-02-27|

PL2353758T3|2012-08-31|

SI2353758T2|2019-04-30|

HRP20120455T4|2019-04-05|

RU2012134094A|2014-03-10|

TW201134583A|2011-10-16|

RU2510819C1|2014-04-10|

JP5674815B2|2015-02-25|

PL2353758T5|2019-10-31|

HRP20120455T1|2012-06-30|

CA2788062A1|2011-08-04|

UA101794C2|2013-04-25|

BR112012018794A2|2016-05-03|

CA2788062C|2014-12-09|

ITMI20110016U1|2011-07-29|

DK2353758T4|2019-05-27|

EP2353758A1|2011-08-10|

AU2011209146A1|2012-07-19|

DK2353758T3|2012-06-18|

SI2353758T1|2012-07-31|

CN102844138A|2012-12-26|

ES2384026T5|2019-10-21|

WO2011092000A1|2011-08-04|

PT2353758E|2012-05-25|

CN102844138B|2017-03-29|

AU2011209146B2|2015-02-19|

US20120282045A1|2012-11-08|

JP2013517952A|2013-05-20|

US8974155B2|2015-03-10|

TWI504454B|2015-10-21|

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法律状态:
2019-01-08| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

2019-09-10| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

2020-02-18| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application according art. 36 industrial patent law|

2020-07-14| B09A| Decision: intention to grant|

2020-11-10| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 26/01/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

申请号 | 申请日 | 专利标题

EP10000837.4|2010-01-28|

EP10000837.4A|EP2353758B2|2010-01-28|2010-01-28|Machining tool|

PCT/EP2011/000334|WO2011092000A1|2010-01-28|2011-01-26|Machining tool|

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